1. Ukukhethwa kwezinto ezingavuthiwe kanye nokwelashwa kwangaphambili
Izinto zokusetshenziswa zesilika yotshani
Sebenzisa kakhulu i-polyethylene (PE), i-polypropylene (PP) noma i-nylon (PA), bese ukhetha izinto ezizosetshenziswa ngokwenhloso (njengokuthiutshani bezemidlaloikakhulukazi ziyi-PE, kanti utshani obungagugi buyi-PA).
Engeza izithasiselo ezifana ne-masterbatch, i-anti-ultraviolet (UV), i-flame retardant, njll., bese uzixuba kahle ngomshini wokuxuba onesivinini esikhulu.
Izinto zokusetshenziswa zomiswa ukuze kususwe umswakama (izinga lokushisa lingu-80-100℃, isikhathi samahora angu-2-4).
Indwangu eyisisekelo kanye nezinto ezinamathelayo
Indwangu eyisisekelo isebenzisa indwangu engalukiwe ye-polypropylene (PP) noma indwangu ehlanganisiwe, okumele ibe nokumelana nokudabuka kanye nokumelana nokugqwala.
I-glue ivame ukuba yi-polyurethane esekelwe emanzini (PU) noma i-styrene-butadiene latex (SBR), kanti eminye imikhiqizo esezingeni eliphezulu isebenzisa i-glue eshisayo encibilikayo enobungani nemvelo.
2. Ukukhipha kanye nokwakheka kwentambo yotshani
Ukukhipha okuncibilikayo
Izinto ezihlanganisiwe ziyashiswa futhi zincibilikiswe yi-screw extruder (izinga lokushisa elingu-160-220℃), bese uboya botshani obuyi-strip bukhishwa ngekhanda eliyisicaba.
Imicu eminingi yentambo yotshani ikhiqizwa ngesikhathi esisodwa kusetshenziswa ikhanda lokufa elinemigodi eminingi, elinobubanzi obungu-0.8-1.2mm kanye nobukhulu obungu-0.05-0.15mm.
Ukunwebeka nokugoba
Intambo yotshani yelulwa izikhathi ezingu-3-5 ukuze ithuthukise amandla ayo obude, bese iqiniswa ngama-hot rollers noma ukuhamba komoya ukuze kwakheke isakhiwo samagagasi/i-spiral.
Isihlukanisi sentambo sihlukanisa utshani lube yizicucu ezilodwa bese silugoqa siye ku-spindle ukuze lusetshenziswe ngesikhathi sokulinda.
3. Ukuluka nge-tufting
Indwangu eyisisekelo ifakwa emshinini
Indwangu eyisisekelo ivuleka nge-tension roller, bese ubuso bufuthwa nge-coupling agent (njenge-KH550) ukuze kuthuthukiswe ukunamathela kweglue.
Ukusebenza komshini wokuthunga
Sebenzisa umshini wokufutha umbhede onenaliti ezimbili, onesivinini senaliti esingu-400-1200 ngezinaliti ngomzuzu kanye nesikhala semigqa esilungisekayo esingu-3/8″-5/8″.
Intambo yotshani ifakwa endwangu eyisisekelo ngokwesilinganiso esibekiwe (izinaliti ezingu-6500-21000/㎡), futhi ukuphakama kotshani kungenziwa ngokwezifiso kusukela ku-10-60mm.
Ukuqapha ingcindezi yenaliti ngesikhathi sangempela (20-50N) ukuze kugwenywe ukuphuka kwenaliti, futhi uhlelo lokushintsha intambo luxhuma ngokuzenzakalelayo intambo yotshani.
4. Ukumboza okunamathelayo kanye nokwelapha
Ukugqoka kokuqala
Faka i-latex ye-styrene-butadiene engu-2-3mm ubukhulu (okuqukethwe okuqinile okungu-45-60%) ngokuklwebha noma ngokufafaza, bese ungena ezikhaleni zendwangu eyisisekelo.
Ukomisa kwangaphambili kwe-infrared (80-100℃) kususa umswakama ongu-60%.
Isendlalelo sokuqinisa sesibili
Indwangu ye-fiber yengilazi ehlanganisiwe noma i-polyester mesh ukuthuthukisa ukuzinza kobukhulu.
Faka iglue ye-polyurethane (ukujiya okungu-1.5-2.5mm), bese usebenzisa inqubo yokumboza ephindwe kabili ukuqinisekisa ukumbozwa okufanayo.
Ukwelapha nokubumba
Ukomisa ngokwengxenye: isigaba sokuqala 50-70℃ (20-30min), isigaba sokugcina 110-130℃ (15-25min).
Amandla okuxebuka kwesendlalelo sokunamathela kumele abe ngu-≥35N/cm (EN standard).
5. Inqubo yokuqeda
Ukuqeda utshani
Isihlukanisi sotshani esizenzakalelayo ngokuphelele sihlanganisa utshani obunamathelayo ukuqinisekisa ukuthi izinga eliqondile lingaphezu kuka-92%.
Umshini wokugunda ummese oyindilinga unokubekezelela ukusika okungu-±1mm, kanye nezikrini ze-laser altimeter ngesikhathi sangempela.
Ukwelashwa okusebenzayo
Ukwelashwa okungenazimo: ukufafaza i-quaternary ammonium salt finishing agent (inani lokumelana ≤10^9Ω).
Ukwemboza okupholile: Ubuso botshani bezemidlalo bumbozwe ngengxube ye-titanium dioxide/zinc oxide, futhi umehluko wokushisa wehliswa ngo-3-5℃.
Ukuhlolwa kwekhwalithi
Ukuhlolwa kokuguguleka (Indlela ye-Taber, ukujika okungu-5000 kokuguguleka <5%)
Ukuhlolwa kokulwa nokuguga (amahora e-QUV 2000, izinga lokugcina ukucindezelwa ≥80%)
Ukumuncwa komthelela (ukuguqulwa okuqondile okungu-4-9mm, okuhambisana nezindinganiso ze-FIFA)
6. Ukusika nokupakisha
Ukunqamula okuqondile nokuvundlile
I-coiler yokwandisa umoya ene-axis ekabili yokubuyisela emuva, ububanzi obujwayelekile bokugoqa bungu-4m.
Ukunqunywa kommese ojikelezayo ngesivinini esikhulu (ukunemba ±0.5cm), uhlelo lokufaka amalebula okuzenzakalelayo luqopha ulwazi lweqoqo.
Ukupakishwa, ukugcinwa kanye nokuthuthwa
Ifilimu yokusonga ye-PE + ukupakisha okungangeni manzi kwephepha le-kraft, ama-cap okuvikela e-ABS afakiwe kuzo zombili izinhlangothi zomgogodla we-roll.
Indawo yokugcina izinto idinga ukuvikelwa ekukhanyeni nasemswakama (umswakama ≤ 60%), futhi ukuphakama kokunqwabelana akufanele kudlule izingqimba ezi-5.
7. Inqubo ekhethekile (ongakukhetha)
Utshani obuyi-3D: ukuthungwa kwesibiliukwakha izingxenye zotshani obuphezulu/obuphansi, kuhlanganiswe nokucindezela okushisayo ukuze kube nesimo.
Uhlelo lotshani oluxubile: isakhiwo esihlanganisiwe esine-fiber yotshani yemvelo engu-10-20%.
Utshani oluhlakaniphile: ungqimba lwefayibha oluthungiwe, umsebenzi wokuzwa amazinga okushisa nomswakama ohlanganisiwe.
Le nqubo ihlanganisa ngokuphelele inqubo yokukhiqiza kusukela ezintweni zokusetshenziswa kuya emikhiqizweni eqediwe. Zonke izinhlaka zakhiwe ngokuhambisana ne-ISO 9001 kanyeIzindinganiso ze-Sports Turf Council (STC), futhi inhlanganisela yenqubo ingalungiswa ngokuya ngezimo ezithile zohlelo lokusebenza.
Isikhathi sokuthunyelwe: Feb-12-2025
