1. Zaɓin kayan da aka yi amfani da su da kuma kafin a yi musu magani
Kayan amfanin siliki na ciyawa
A mafi yawan lokuta, yi amfani da polyethylene (PE), polypropylene (PP) ko nailan (PA), sannan ka zaɓi kayan bisa ga manufar (kamarfilayen wasannigalibi PE ne, kuma ciyawar da ba ta jure lalacewa ba PA ne).
Sai a zuba ƙarin abubuwa kamar su masterbatch, anti-ultraviolet (UV), flame retardant, da sauransu, sannan a gauraya su sosai ta hanyar na'urar haɗa na'urar mai saurin gudu.
Ana busar da kayan don cire danshi (zafin jiki 80-100℃, lokaci yana ɗaukar awanni 2-4).
Yadin tushe da kayan mannewa
Yadin tushe yana amfani da yadin polypropylene (PP) wanda ba a saka ba ko kuma yadin da aka haɗa, wanda dole ne ya kasance yana da juriya ga tsagewa da juriya ga tsatsa.
Manna yawanci polyurethane mai tushen ruwa ne (PU) ko kuma latex na styrene-butadiene (SBR), kuma wasu samfuran masu inganci suna amfani da manne mai narkewa mai zafi wanda ba ya cutar da muhalli.
2. Fitar da zaren ciyawa da kuma siffanta shi
Narkewar fitarwa
Ana dumama kayan da aka haɗa kuma ana narkar da su ta hanyar na'urar fitar da sukurori (zafin jiki 160-220℃), kuma ana fitar da zaren ciyawar da aka zana ta cikin kan da aka yi da siminti.
Ana samar da zare da yawa na zare a lokaci guda ta amfani da kan manne mai ramuka da yawa, mai faɗin 0.8-1.2mm da kauri 0.05-0.15mm.
Miƙawa da naɗewa
Ana miƙe zaren ciyawa sau 3-5 don ƙara ƙarfinsa na tsayi, sannan a sake mayar da shi ta hanyar naɗe-naɗen zafi ko iska mai ƙarfi don samar da tsarin igiya/karkace.
Mai raba waya yana raba zaren ciyawa zuwa zare ɗaya sannan ya kunna su zuwa madaurin don amfani da shi a tsaye.
3. Saƙa tufting
An sanya masakar tushe a kan injin
Ana buɗe masakar tushe ta hanyar naɗin matsin lamba, kuma ana fesa saman da wani abu mai haɗawa (kamar KH550) don inganta mannewar manne.
Aikin injin tufting
Yi amfani da injin tufting na gado mai allura biyu, mai saurin allura na allura 400-1200 a minti ɗaya da kuma tazara mai daidaitawa ta layi na 3/8″-5/8″.
Ana dasa zaren ciyawa a cikin yadi na tushe bisa ga yawan da aka riga aka tsara (allurai 6500-21000/㎡), kuma ana iya daidaita tsayin ciyawar daga 10-60mm.
Kula da matsin lamba na allura a ainihin lokaci (20-50N) don guje wa karyewar allura, kuma tsarin canza zaren yana haɗa zaren ciyawa ta atomatik.
4. Rufin manne da kuma warkarwa
Rufin farko
A shafa latex mai kauri 2-3mm (ƙarfinsa ya kai 45-60%) ta hanyar gogewa ko feshi, sannan a ratsa gibin da ke cikin yadin.
Busar da infrared kafin amfani (80-100℃) yana cire kashi 60% na danshi.
Layer na biyu na ƙarfafawa
Zane mai haɗakar gilashin fiber ko ragar polyester don haɓaka daidaiton girma.
A shafa manne na polyurethane (kauri 1.5-2.5mm), sannan a yi amfani da tsarin rufewa mai birgima sau biyu don tabbatar da cewa an rufe shi daidai.
Gyara da gyaran fuska
Busar da sashe: matakin farko 50-70℃ (minti 20-30), matakin ƙarshe 110-130℃ (minti 15-25).
Ƙarfin bawon layin manne dole ne ya zama ≥35N/cm (misalin EN).
5. Tsarin kammalawa
Kammala ciyawa
Mai raba ciyawar ta atomatik yana haɗa ciyawar mai mannewa don tabbatar da cewa matsakaicin tsayin ta ya fi kashi 92%.
Injin yanke wuka mai zagaye yana da juriyar yankewa na ±1mm, kuma na'urar aunawa ta laser tana sa ido a ainihin lokaci.
Maganin aiki
Maganin hana kumburi: fesa sinadarin ammonium na quaternary (ƙimar juriya ≤10^9Ω).
Rufin Sanyaya: An shafa saman filin wasanni da cakuda titanium dioxide/zinc oxide, kuma bambancin zafin jiki yana raguwa da 3-5℃.
Duba inganci
Gwajin ƙazanta (Hanyar Taber, juyi 5000 na lalacewa <5%)
Gwajin hana tsufa (QUV awanni 2000, ƙimar riƙewa da ƙarfi ≥80%)
Shaƙar tasirin (nakasa a tsaye 4-9mm, daidai da ƙa'idodin FIFA)
6. Ragewa da marufi
Ragewa a tsaye da kwance
Na'urar faɗaɗa iska mai kusurwa biyu don sake juyawa, faɗin mirgina na yau da kullun mita 4.
Rage wuka mai zagaye mai sauri (daidai ±0.5cm), tsarin yin lakabi ta atomatik yana tattara bayanai game da rukunin.
Marufi, ajiya da sufuri
Fim ɗin naɗewa na PE + marufi mai hana ruwa kraft na takarda mai haɗa ruwa, an sanya marufi masu kariya daga ABS a ƙarshen biyu na core ɗin.
Ana buƙatar a kare ajiya daga haske da danshi (danshi ≤ 60%), kuma tsayin da aka tara bai kamata ya wuce layuka 5 ba.
7. Tsarin aiki na musamman (zaɓi ne)
Lambun 3D: tufting na biyudon samar da shingen ciyawa mai tsayi/ƙasa, tare da matsewa mai zafi don siffantawa.
Tsarin ciyawa mai gauraya: tsarin haɗin gwiwa wanda aka dasa zare na ciyawa na halitta na kashi 10-20%.
Lawn mai wayo: Layer ɗin fiber mai haɗaka, aikin gano zafin jiki da zafi mai haɗawa.
Tsarin ya ƙunshi gaba ɗaya tsarin kera kayayyaki daga kayan aiki zuwa kayayyakin da aka gama. An tsara dukkan sigogi bisa ga ISO 9001 da kumaKa'idojin Majalisar Wasannin Turf (STC), kuma ana iya daidaita haɗin tsarin bisa ga takamaiman yanayin aikace-aikace.
Lokacin Saƙo: Fabrairu-12-2025
