1. Ukukhetha impahla eluhlaza kanye nokwelashwa kusengaphambili
Izinto zikasilika zotshani
Ngokuyinhloko sebenzisa i-polyethylene (PE), i-polypropylene (PP) noma inayiloni (PA), bese ukhetha impahla ngokwenjongo (njengokuthiutshani bezemidlaloikakhulukazi ama-PE, kanti utshani obungagugi yi-PA).
Engeza izithasiselo ezifana ne-masterbatch, i-ejenti ye-anti-ultraviolet (UV), i-flame retardant, njll., futhi uzixube kahle nge-mixer enesivinini esikhulu.
Izinto zokusetshenziswa zomisiwe ukuze zisuse umswakama (izinga lokushisa 80-100 ℃, isikhathi amahora angu-2-4).
Indwangu eyisisekelo kanye ne-adhesive material
Indwangu eyisisekelo isebenzisa i-polypropylene (PP) indwangu engalukiwe noma indwangu eyinhlanganisela, okumele ibe nokumelana nezinyembezi nokumelana nokugqwala.
I-adhesive ngokuvamile i-polyurethane (PU) esekelwe emanzini noma i-styrene-butadiene latex (SBR), futhi eminye imikhiqizo ephezulu isebenzisa ingcina yokuncibilika eshisayo ehambisana nemvelo.
2. Ukukhipha nokubunjwa kwentambo yotshani
Ukuncibilika kwe-extrusion
Izinto ezixubile ziyashisiswa futhi zincibilike nge-scruder extruder (izinga lokushisa elingu-160-220℃), bese intambo yotshani bestrip ikhishwa ngekhanda eliyisicaba.
Imicu eminingi yotshani ikhiqizwa kanyekanye kusetshenziswa i-multi-hole die head, enobubanzi obungu-0.8-1.2mm nogqinsi luka-0.05-0.15mm.
Ukwelula nokugoqa
Intambo yotshani yeluliwe izikhathi ezi-3-5 ukuze ithuthukise amandla ayo e-longitudinal, bese inwebeka ngamarola ashisayo noma ukugeleza komoya ukuze kwakheke ukwakheka kwamagagasi/ukuzungeza.
I-wire splitter ihlukanisa intambo yotshani ibe imicu eyodwa bese isongelwa kuso ukuze isetshenziswe ngokulinda.
3. Ukweluka i-Tufting
Indwangu eyisisekelo ifakwa emshinini
Indwangu eyisisekelo yembulwa nge-tension roller, futhi indawo engaphezulu ifafazwa nge-ejenti yokuhlanganisa (njenge-KH550) ukuze kuthuthukiswe ukunamathela kweglue.
Ukusebenza komshini wokugcwalisa
Sebenzisa umshini wokuhlanganisa izinaliti ezimbili, onesivinini senaliti esingu-400-1200 senaliti/umzuzu kanye nesikhala serowu esilungisekayo esingu-3/8″-5/8″.
Intambo yotshani ifakwa endwangu eyisisekelo ngokuya ngokuminyana okusethiwe (6500-21000 inaliti/㎡), futhi ukuphakama kotshani kungenziwa ngezifiso kusuka ku-10-60mm.
Ukuqapha kwesikhathi sangempela sokucindezela yenaliti (20-50N) ukuze kugwenywe ukuphuka kwezinaliti, futhi uhlelo lokushintsha intambo luxhuma ngokuzenzakalelayo intambo yotshani.
4. I-adhesive enamathela kanye nokwelapha
Okokuqala enamathela
Faka i-latex engu-2-3mm ewugqinsi we-styrene-butadiene (okuqukethwe okuqinile 45-60%) ngokuklwebha noma ngokufafaza, futhi ungene ezikhaleni zendwangu eyisisekelo.
I-infrared pre-drying (80-100℃) isusa u-60% womswakama.
Isendlalelo sokuqinisa sesibili
Indwangu yengilazi ehlanganisiwe ye-fiber mesh noma i-polyester mesh ukuze kuthuthukiswe ukuzinza kwe-dimensional.
Gcoba iglue ye-polyurethane (ubukhulu obuyi-1.5-2.5mm), bese usebenzisa inqubo yokwemboza ebuyela emuva eyi-double roll ukuze uqinisekise ukumbozwa okufanayo.
Ukwelapha nokubumba
Ukomiswa kwezigaba: isigaba sokuqala 50-70 ℃ (20-30min), isigaba sokugcina 110-130 ℃ (15-25min).
Amandla e-peel we-adhesive layer kumele abe ngu-≥35N/cm (EN standard).
5. Inqubo yokuqeda
Ukuqeda utshani
Isihlukanisi sotshani esizenzakalelayo sikama utshani obunamathelayo ukuze kuqinisekiswe izinga eliqondile likhulu kuno-92%.
Umshini wokugunda ummese oyindilinga unokubekezelela ukusika okungu-±1mm, kanye namamonitha we-laser altimeter ngesikhathi sangempela.
Ukwelashwa okusebenzayo
Ukwelashwa kwe-Antistatic: ukufafaza i-ejenti yokuqeda usawoti we-quaternary ammonium (inani lokumelana ≤10^9Ω).
Ukupholisa okunamathelayo: Ingaphezulu letshani lezemidlalo limbozwe ngengxube ye-titanium dioxide/zinc oxide, futhi umehluko wezinga lokushisa wehliswa ngo-3-5℃.
Ukuhlolwa kwekhwalithi
Ukuhlolwa kwe-abrasion (indlela ye-Taber, ukuphenduka okungu-5000 kokugqoka <5%)
Ukuhlolwa kokuguga (amahora angu-QUV angu-2000, izinga lokugcinwa kwe-tensile ≥80%)
Ukumuncwa komthelela (ukuguquguquka okuqondile okungu-4-9mm, ngokuhambisana namazinga e-FIFA)
6. Ukusika nokupakisha
Ukusika okuqondile nokuvundlile
Ikhoyili ye-double-axis air-expansion yokuhlehlisa emuva, ububanzi beroli obujwayelekile ngu-4m.
Ukusika ummese oyindilinga onesivinini esikhulu (ukunemba okungu-±0.5cm), uhlelo lokulebula oluzenzakalelayo luqopha ulwazi lweqoqo.
Ukupakisha, ukugcinwa kanye nezokuthutha
Ifilimu yokugoqa ye-PE + ukupakishwa okuhlanganisiwe kwephepha le-kraft elingangeni manzi, amakepisi okuvikela e-ABS afakwe kuzo zombili iziphetho ze-roll core.
Isitoreji sidinga ukuvikelwa ekukhanyeni nasebuswakameni (umswakama ≤ 60%), futhi ukuphakama kwama-stacking akufanele kudlule izendlalelo ezingu-5.
7. Inqubo ekhethekile (uyazikhethela)
3D utshani: Tufting yesibiliukwakha ama-partitions otshani aphezulu/obuphansi, ahlanganiswe nokucindezela okushisayo ukuze kumise.
Uhlelo lotshani obuxubile: isakhiwo esiyinhlanganisela esino-10-20% we-fibre yotshani yemvelo efakwe.
I-Smart lawn: ungqimba olulukiweyo lwefayibha, izinga lokushisa elihlanganisiwe nomsebenzi wokuzwa umswakama.
Inqubo ihlanganisa ngokuphelele inqubo yokukhiqiza kusukela ezintweni ezingavuthiwe kuya emikhiqizweni ephelile. Wonke amapharamitha akhiwe ngokuhambisana ne-ISO 9001 kanye ne-Amazinga we-Sports Turf Council (STC)., futhi inhlanganisela yenqubo ingalungiswa ngokuya ngezimo ezithile zohlelo lokusebenza.
Isikhathi sokuthumela: Feb-12-2025
