1. Ukukhetha imathiriyeli ekrwada kunye nonyango lwangaphambili
Ingca yezinto zesilika ekrwada
Ubukhulu becala sebenzisa i-polyethylene (PE), i-polypropylene (PP) okanye inayiloni (PA), kwaye ukhethe izinto eziphathekayo ngokwenjongo (ezifana neingca yezemidlaloubukhulu becala ziiPE, kunye neengca ezixhathisayo zi-PA).
Yongeza izongezo ezifana ne-masterbatch, i-anti-ultraviolet (UV) i-agent, i-flame retardant, njl., kwaye udibanise ngokucokisekileyo ngokusebenzisa umxube wesantya esiphezulu.
Izinto eziluhlaza zomisiwe ukususa ukufuma (ubushushu 80-100 ℃, ixesha 2-4 iiyure).
Ilaphu elisisiseko kunye nezinto ezincamathelayo
Ilaphu lesiseko lisebenzisa i-polypropylene (PP) ilaphu elingalukwanga okanye i-composite fabric, ekufuneka ibe nokumelana nokukrazula kunye nokumelana nokubola.
I-adhesive ngokuqhelekileyo i-polyurethane yamanzi (i-PU) okanye i-styrene-butadiene latex (SBR), kwaye ezinye iimveliso eziphezulu zisebenzisa i-adhesive ye-melt eshushu ehambelana nokusingqongileyo.
2. Ukukhutshwa kunye nokubunjwa komsonto wengca
Ukunyibilika kwe-extrusion
Izinto ezixubeneyo ziyafudunyezwa kwaye zinyibilike nge-screw extruder (ubushushu obuyi-160-220℃), kwaye umsonto wengca ohlumayo ukhutshelwa ngentloko ecaba.
Imisonto emininzi yengca iveliswa ngaxeshanye kusetyenziswa i-multi-hole die head, enobubanzi obuyi-0.8-1.2mm kunye nobukhulu be-0.05-0.15mm.
Ukolula kunye nokugoba
Umsonto wengca woluliwe amaxesha angama-3-5 ukwandisa amandla awo obude, kwaye emva koko uyanwebeka ngeerola ezishushu okanye ukuhamba komoya ukwenza i-wave/spiral structure.
Isicazululi socingo sohlulahlula umsonto wengca ube yimicu enye kwaye siwujijekisele kwintambo yokusonta ukuze isetyenziswe ngokulindileyo.
3. Ukuluka iTufting
Ilaphu lesiseko lifakwe kumatshini
Indwangu yesiseko ityhilwa yi-tension roller, kwaye ubuso bufafazwe nge-agent agent (efana ne-KH550) ukuphucula ukunamathela kweglue.
Ukusebenza komatshini wokucoca
Sebenzisa umatshini we-tufting webhedi yeenaliti ezimbini, kunye nesantya senaliti ye-400-1200 iinaliti / umzuzu kunye nesithuba somqolo ohlengahlengiswayo we-3/8 "-5/8".
Umsonto wengca uhlonyelwe kwilaphu lesiseko ngokobuninzi obusetwe ngaphambili (6500-21000 iinaliti/㎡), kwaye ukuphakama kwengca kunokwenziwa ngokwezifiso ukusuka kwi-10-60mm.
Ixesha langempela lokujonga uxinzelelo lwenaliti (20-50N) ukuphepha ukuphuka kwenaliti, kunye nenkqubo yokutshintsha intambo idibanisa ngokuzenzekelayo intambo yengca.
4. Ukwaleka okuncamathelayo kunye nokunyanga
Okokuqala ukutyabeka
Faka isicelo se-2-3mm esityebileyo se-styrene-butadiene latex (umxholo oqinileyo 45-60%) ngokukhuhla okanye ukutshiza, kwaye ungene kwizithuba zendwangu yesiseko.
I-infrared pre-drying (80-100℃) isusa i-60% yokufuma.
Umaleko wokuqinisa okwesibini
Ilaphu elidityanisiweyo leglasi yefiber mesh okanye ipolyester mesh ukomeleza uzinzo.
Faka iglue ye-polyurethane (ubukhulu be-1.5-2.5mm), kwaye usebenzise inkqubo yokugqoka i-double-roll reverse ukuqinisekisa ukugubungela okufanayo.
Ukunyanga kunye nokubumba
Ukomiswa kwamacandelo: isigaba sokuqala 50-70 ℃ (20-30min), isigaba sokugqibela 110-130 ℃ (15-25min).
Amandla e-peel of the adhesive layer kufuneka abe ≥35N / cm (EN standard).
5. Inkqubo yokugqiba
Ukugqitywa kwengca
Isahluli sengca esizenzekela ngokugqibeleleyo sikama ingca encangathi ukuqinisekisa ukuba umlinganiselo othe tye ungaphezulu kwama-92%.
Umatshini wokucheba imela ejikelezayo unokunyamezela ukusika ± 1mm, kunye ne-laser altimeter monitors ngexesha langempela.
Unyango olusebenzayo
Unyango lwe-Antistatic: ukutshiza i-agent ye-quaternary ammonium yokugqiba ityuwa (ixabiso lokumelana ≤10 ^ 9Ω).
Ukupholisa ukutyabeka: Umphezulu wengca yezemidlalo uqatywe ngetitanium dioxide/zinc oxide umxube, kwaye umahluko wobushushu uncitshiswe nge-3-5℃.
Ukuhlolwa komgangatho
Uvavanyo lwe-Abrasion (indlela yeTaber, ukujika kwe-5000 yokunxiba <5%)
Uvavanyo lokuguga (i-QUV 2000 iiyure, izinga lokugcinwa kwe-tensile ≥80%)
Ukufunxwa kwempembelelo (ukuguqulwa okuthe nkqo 4-9mm, ngokuhambelana nemigangatho yeFIFA)
6. Ukuqhawula kunye nokupakishwa
Ukunqunyulwa okuthe nkqo nokuthe tye
I-coiler yokwandisa i-air-axis kabini yokubuyisela umva, ububanzi obuqhelekileyo be-4m.
Isantya esiphezulu sesetyhula ukusika imela (ukuchaneka ± 0.5cm), inkqubo yokuleyibhela ngokuzenzekelayo irekhoda ulwazi lwebhetshi.
Ukupakishwa, ukugcina kunye nokuthutha
Ifilimu yokugubungela i-PE + i-kraft ye-kraft ye-waterproof paper composite packaging, i-ABS i-caps yokukhusela ifakwe kuzo zombini iziphelo ze-roll core.
Ukugcinwa kufuneka kukhuselwe ekukhanyeni kunye nomswakama (umswakama ≤ 60%), kwaye ukuphakama kwe-stacking akufanele kudlule i-5 layers.
7. Inkqubo ekhethekileyo (ukhetho)
Ingca ye-3D: i-tufting yesibiniukwenza izahlulo zengca ephezulu/ephantsi, edityaniswe noxinzelelo olushushu ukumila.
Isixokelelwano sengca esixubeneyo: Isakhiwo esidityanisiweyo esine-10-20% yengca yendalo yosinga emiliselweyo.
I-Smart lawn: umaleko wefayibha elukiweyo, ubushushu obudibeneyo kunye nomsebenzi wokuva ukufuma.
Inkqubo igubungela ngokupheleleyo inkqubo yokuvelisa ukusuka kwizinto eziluhlaza ukuya kwiimveliso ezigqityiweyo. Zonke iiparameters zenziwe ngokuhambelana ne-ISO 9001 kunye neImigangatho yeBhunga lezeMidlalo yeTurf (STC)., kunye nenkqubo yokudibanisa inokulungelelaniswa ngokweemeko ezithile zesicelo.
Ixesha lokuposa: Feb-12-2025
